THE ROLE OF GAS PRESSURE IN FORMING THE PROPERTIES OF COATINGS DEPOSITED BY THERMAL SPRAYING
Annotation
The low hardness of copper alloys used as the material for continuous casting molds makes them susceptible to plastic deformation, wear, and high-temperature oxidation. This leads to premature degradation of working surfaces and the formation of defects on the cast billets.
In this study, the microstructure, phase composition, mechanical, and tribological properties of Cr₃C₂–NiCr coatings deposited by high-velocity oxy-fuel (HVOF) spraying onto copper substrates used in casting molds were investigated. The relevance of this research is driven by the need to increase the service life of copper molds in continuous steel casting processes.
It was established that the HVOF spraying parameters significantly affect porosity, coating thickness, microhardness, and the tribological behavior of the coatings under conditions simulating contact between the billet and the working surface of the mold. Among the investigated regimes, the coating deposited at a powder feed rate of 11.39 m/s formed the densest lamellar structure and demonstrated the highest microhardness. Tribological tests showed that this coating exhibited the lowest coefficient of friction, whereas the other samples were characterized by higher porosity and poorer wear resistance.
The obtained results highlight the importance of optimizing HVOF spraying parameters for the development of wear-resistant protective coatings capable of operating effectively on copper molds subjected to severe thermomechanical loads during steel casting.
Author
I.K. Abizhanova
S.A. Abdulina
D.B. Buitkenov
M. Rutkowska-Gorczyca
A.E. Kussainov
DOI
https://doi.org/10.48081/BGQF2231
Keywords
HVOF
Cr₃C₂–NiCr
copper mold
continuous casting machine
coatings
tribology
Year
2026
Номер
Issue 2
195
0
For citation:
I.K. Abizhanova, S.A. Abdulina, D.B. Buitkenov, M. Rutkowska-Gorczyca, A.E. Kussainov THE ROLE OF GAS PRESSURE IN FORMING THE PROPERTIES OF COATINGS DEPOSITED BY THERMAL SPRAYING // Scientific journal "Science and Technology of Kazakhstan". - 2026 - №2 - С. 284-299. https://doi.org/10.48081/BGQF2231
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